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Digital monitoring and health diagnosis for mechanical equipment operation safety based on fiber Bragggrating sensor

Zude ZHOU, Desheng JIANG, Quan LIU

《机械工程前沿（英文）》 2009年第4卷第1期页码 5-14 doi: 10.1007/s11465-009-0011-3

摘要： This paper introduces fiber Bragg grating (FBG) based on a fiber optic grating sensor developed to be embedded on mechanical equipment for digital monitoring and health diagnosis. The theoretical and experimental researches on the new-style FBG sensor (FBGS) technology, high-speed demodulation, and data transmission are discussed. The transmission characteristics between the FBG and the detection interface, modeling and compensation method for online distributed multi-parameter digital monitoring and methods for data processing, synchronous sampling, and long-term dynamic digital monitoring using embedded technology are also presented. The acquired information by an FBGS can be used for the optimization of maintenance schedules and refinement of mechanical equipment design. It is a challenge to gather real-time data from components working at high speed and in a severe environment of high temperature, high pressure, and high rotation speed. Currently, there are no sensors or technologies available for digital monitoring and health diagnosis under this rigorous situation for use in mechanical engineering operation safety. As a result, this paper introduces an online distributed and integrated digital monitoring system and health diagnosis. The new principle and new method will contribute to modern measurements in science and technology, mechanical engineering, and large mechanical equipment operation safety.

关键词： fiber Bragg grating sensor (FBGS) mechanical equipment operation safety embedded technology high-speed demodulation digital monitoring health diagnosis

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Numerical investigation and optimal design of fiber Bragg grating based wind pressure sensor

Xiangjie WANG, Danhui DAN, Rong XIAO, Xingfei YAN

《结构与土木工程前沿（英文）》 2017年第11卷第3期页码 286-292 doi: 10.1007/s11709-017-0415-9

摘要： A wind pressure sensor based on fiber Bragg grating (FBG) for engineering structure was investigated in this paper. We established a transaction model of wind pressure to strain and proposed a method of temperature compensation. By finite element analysis, the basic parameters of the sensor were optimized with the aim of maximum strain under the basic wind pressure proposed in relative design code in China taking geometrical non-linearity into consideration. The result shows that the wind pressure sensor we proposed is well performed and have good sensing properties, which means it is a technically feasible solution.

关键词： wind pressure measurement wind pressure sensor fiber Bragg grating optimal design

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Monitoring corrosion of reinforcement in concrete structures via fiber Bragg grating sensors

Zhupeng ZHENG, Xiaoning SUN, Ying LEI

《机械工程前沿（英文）》 2009年第4卷第3期页码 316-319 doi: 10.1007/s11465-009-0040-y

摘要： Corrosion of steel and rebar in concrete structures is one of the most frequent reasons for civil infrastructure failures. Thus, improving the effective corrosion sensor technology can greatly reduce cost and provide safe structures with long service lives. However, assessing the corrosion condition of rebars is not simple because they are buried in concrete. In this paper, using fiber Bragg grating (FBG), a corrosion sensor for monitoring steel rebars embedded in a concrete structure is developed and validated by experiments. Based on the fact that the volume and diameter of a rebar embedded in concrete will enlarge due to corrosion, an FBG packaged with fiber-reinforced plastics (FRP) is wrapped on the steel bar. During corrosion, the increase in the bar diameter leads to the increase in fiber strain, which can be measured by the shift of the wavelength of FBG. Performances of the corrosion sensor are validated by accelerating corrosion in lab experiments. The corrosion sensor is embedded in a concrete specimen put in a 5% sodium chloride solution with a constant current. Experimental results show that the corrosion sensor can monitor the concurrence of corrosion of rebars in concrete. The corrosion extent can be quantitatively evaluated through the change in the wavelength of FBG. Therefore, the corrosion sensor developed in this paper is feasible for monitoring the early corrosion of rebars in concrete.

关键词： fiber Bragg grating (FBG) corrosion concrete structures accelerated corrosion test

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Crack detection for wading-concrete structures using water irrigation and electric heating

《结构与土木工程前沿（英文）》 2023年第17卷第3期页码 368-377 doi: 10.1007/s11709-022-0926-x

摘要： Cracking in wading-concrete structures has a worse impact on structural safety compared with conventional concrete structures. The accurate and timely monitoring of crack development plays a significant role in the safety of wading-concrete engineering. The heat-transfer rate near a crack is related to the flow velocity of the fluid in the crack. Based on this, a novel crack-identification method for underwater concrete structures is presented. This method uses water irrigation to generate seepage at the interface of a crack; then, the heat-dissipation rate in the crack area will increase because of the convective heat-transfer effect near the crack. Crack information can be identified by monitoring the cooling law and leakage flow near cracks. The proposed mobile crack-monitoring system consists of a heating system, temperature-measurement system, and irrigation system. A series of tests was conducted on a reinforced-concrete beam using this system. The crack-discrimination index ψ was defined, according to the subsection characteristics of the heat-source cooling curve. The effects of the crack width, leakage flow, and relative positions of the heat source and crack on ψ were studied. The results showed that the distribution characteristics of ψ along the monitoring line could accurately locate the crack, but not quantify the crack width. However, the leakage flow is sensitive to the crack width and can be used to identify it.

关键词： structural health monitoring underwater concrete structure fiber Bragg grating crack detection temperature tracer method

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A novel decoupling approach to an integrated optical-fiber proximity sensor for robots

LIU Guixiong, LI Xiani

《机械工程前沿（英文）》 2007年第2卷第2期页码 164-167 doi: 10.1007/s11465-007-0027-5

摘要： The structure and the working principle of a self-compensational integrated optical-fiber proximity sensor that detects distance and orientation are introduced in this paper. The corresponding decoupling approach to the sensor is presented on the basis of multiscale characteristics. The decoupling process can be divided into two parts: classifying the information on the basis of the multiscale degree and solving the coupling equation via the computational approximation methods with different precisions. Finally, the principle, the physical meaning, and the implementation process of the approach are discussed. They indicate that the proposed approach is real-time and accurate, and can be applied to other similar circumstances.

关键词： multiscale different self-compensational integrated information implementation

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Smart optical-fiber structure monitoring based on granular computing

Guan LU, Dakai LIANG,

《机械工程前沿（英文）》 2009年第4卷第4期页码 462-465 doi: 10.1007/s11465-009-0073-2

摘要： Using an optic fiber self-diagnosing system in health monitoring has become an important direction of smart materials and structure research. The buried optic fiber sensor can be used to test the parameters of the composite material. The granular computing method can reach the requirement of damage detection by analyzing digital signals and character signals of the smart structure at the same time. The paper investigates an optic fiber smart layer and presents a method for realizing optic fiber smart structure monitoring and damage detection by using granular computing. After the analysis, it is presumed that optic fiber smart structure monitoring based on granular computation can identify the damage from complex signals.

关键词： smart material and structure GrC optical fiber sensor rough set clustering algorithm

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高速公路钢波纹管涵洞工程应用及其应变光测技术研究

程钢,方萍

《中国工程科学》 2013年第15卷第8期页码 108-112

摘要：

主要介绍了钢波纹管涵洞在南京长江第四大桥北接线高速公路路基工程中的首次应用。现场实际应用结果表明，钢波纹管涵洞具有良好的路用结构适应性，施工简便，工期短；现场应变光测测试结果表明，在软土地基路段修筑钢波纹管涵洞充分利用了钢材的延展性，能够解决不均匀沉降问题。

关键词：钢波纹管涵洞高速公路软土地基现场试验光纤测试

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Distributed fiber optic monitoring of a CFA pile with a central reinforcement bar bundle

Yi RUI, Nicholas de BATTISTA, Cedric KECHAVARZI, Xiaomin XU, Mei YIN

《结构与土木工程前沿（英文）》 2021年第15卷第1期页码 167-176 doi: 10.1007/s11709-020-0581-z

摘要： In this paper, we present an application of distributed fiber optic sensor (DFOS) technology to measure the strain of a continuous flight auger (CFA) test pile with a central reinforcement bar bundle, during a static load test carried out in London. Being distributed in nature, DFOS gives much more information about the pile performance as compared to traditional point sensors, such as identifying cross-sectional irregularities or other anomalies. The strain profiles recorded along the depth of the piles from the DFOS were used to calculate pile deformation (contraction), shaft friction, and tip resistance under various loads. Based on this pile load test, a finite element (FE) analysis was performed using a one-dimensional nonlinear load-transfer model. Calibrated by the shaft friction and tip resistance derived from the monitored data, the FE model was able to simulate the pile and soil performance during the load testing with good accuracy. The effect of the reinforcement cage and central reinforcement bar bundle were investigated, and it was found that the addition of a reinforcement cage would reduce the pile settlement by up to 20%.

关键词： continuous flight auger pile static load test central reinforcement bar bundle distributed fiber optic sensor finite element load transfer

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Biomedical sensor technologies on the platform of mobile phones

Lin LIU, Jing LIU

《机械工程前沿（英文）》 2011年第6卷第2期页码 160-175 doi: 10.1007/s11465-011-0216-0

摘要：

Biomedical sensors have been widely used in various areas of biomedical practices, which play an important role in disease detection, diagnosis, monitoring, treatment, health management, and so on. However, most of them and their related platforms are generally not easily accessible or just too expensive or complicated to be kept at home. As an alternative, new technologies enabled from the mobile phones are gradually changing such situations. As can be freely available to almost everyone, mobile phone offers a unique way to improve the conventional medical care through combining with various biomedical sensors. Moreover, the established systems will be both convenient and low cost. In this paper, we present an overview on the state-of-art biomedical sensors, giving a brief introduction of the fundamental principles and showing several new examples or concepts in the area. The focus was particularly put on interpreting the technical strategies to innovate the biomedical sensor technologies based on the platform of mobile phones. Some challenging issues, including feasibility, usability, security, and effectiveness, were discussed. With the help of electrical and mechanical technologies, it is expected that a full combination between the biomedical sensors and mobile phones will bring a bright future for the coming pervasive medical care.

关键词： biomedical sensor pervasive technology mobile phone combined system health management

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Development and testing of a wireless smart toolholder with multi-sensor fusion

《机械工程前沿（英文）》 2023年第18卷第4期 doi: 10.1007/s11465-023-0774-y

摘要： The smart toolholder is the core component in the development of intelligent and precise manufacturing. It enables in situ monitoring of cutting data and machining accuracy evolution and has become a focal point in academic research and industrial applications. However, current table and rotational dynamometers for milling force, vibration, and temperature testing suffer from cumbersome installation and provide only a single acquisition signal, which limits their use in laboratory settings. In this study, we propose a wireless smart toolholder with multi-sensor fusion for simultaneous sensing of milling force, vibration, and temperature signals. We select force, vibration, and temperature sensors suitable for smart toolholder fusion to adapt to the cutting environment. Thereafter, structural design, circular runout, dynamic balancing, static stiffness, and dynamic inherent frequency tests are conducted to assess its dynamic and static performance. Finally, the smart toolholder is tested for accuracy and repeatability in terms of force, vibration, and temperature. Experimental results demonstrate that the smart toolholder accurately captures machining data with a relative deviation of less than 1.5% compared with existing force gauges and provides high repeatability of milling temperature and vibration signals. Therefore, it is a smart solution for machining condition monitoring.

关键词： wireless smart toolholder multi-sensor fusion circular runout dynamic balancing static stiffness dynamic inherent frequency

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位移测量光栅干涉仪综述 Special Feature on Precision Measurement and Inst

Peng-cheng HU, Di CHANG, Jiu-bin TAN, Rui-tao YANG, Hong-xing YANG, Hai-jin FU

《信息与电子工程前沿（英文）》 2019年第20卷第5期页码 631-654 doi: 10.1631/FITEE.1800708

摘要：光栅干涉仪是测量精密位移的常用方法。和激光干涉仪相比，光栅干涉仪对空气折射率不敏感且易于实现多自由度测量结构，因此被广泛研究、应用。从光学测量原理角度看，光栅干涉仪历经零差干涉、外差干涉和空间分离式外差干涉3个阶段。与前两者相比，空间分离式外差光栅干涉仪具有能消除光学混叠引起纳米级周期非线性误差的特性，可以获得更高位移测量精度。与此同时，各式各样光栅干涉仪结构被提出，以提高光学细分数、增加量程、提升适用性或实现多自由度位置姿态测量。本文详细总结了近年来增量式位移测量光栅干涉仪的发展，并简述其测量误差相关的研究。

关键词：光栅干涉仪；光学编码器；位移测量；精密测量

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Flexible micro flow sensor for micro aerial vehicles

Rong ZHU, Ruiyi QUE, Peng LIU

《机械工程前沿（英文）》 2017年第12卷第4期页码 539-545 doi: 10.1007/s11465-017-0427-0

摘要：

This article summarizes our studies on micro flow sensors fabricated on a flexible polyimide circuit board by a low-cost hybrid process of thin-film deposition and circuit printing. The micro flow sensor has merits of flexibility, structural simplicity, easy integrability with circuits, and good sensing performance. The sensor, which adheres to an object surface, can detect the surface flow around the object. In our study, we install the fabricated micro flow sensors on micro aerial vehicles (MAVs) to detect the surface flow variation around the aircraft wing and deduce the aerodynamic parameters of the MAVs in flight. Wind tunnel experiments using the sensors integrated with the MAVs are also conducted.

关键词： micro flow sensor flexible sensor surface flow sensing aerodynamic parameter micro aerial vehicle (MAV)

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Fault diagnosis of axial piston pumps with multi-sensor data and convolutional neural network

《机械工程前沿（英文）》 2022年第17卷第3期 doi: 10.1007/s11465-022-0692-4

摘要： Axial piston pumps have wide applications in hydraulic systems for power transmission. Their condition monitoring and fault diagnosis are essential in ensuring the safety and reliability of the entire hydraulic system. Vibration and discharge pressure signals are two common signals used for the fault diagnosis of axial piston pumps because of their sensitivity to pump health conditions. However, most of the previous fault diagnosis methods only used vibration or pressure signal, and literatures related to multi-sensor data fusion for the pump fault diagnosis are limited. This paper presents an end-to-end multi-sensor data fusion method for the fault diagnosis of axial piston pumps. The vibration and pressure signals under different pump health conditions are fused into RGB images and then recognized by a convolutional neural network. Experiments were performed on an axial piston pump to confirm the effectiveness of the proposed method. Results show that the proposed multi-sensor data fusion method greatly improves the fault diagnosis of axial piston pumps in terms of accuracy and robustness and has better diagnostic performance than other existing diagnosis methods.

关键词： axial piston pump fault diagnosis convolutional neural network multi-sensor data fusion

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Reduced texaphyrin: A ratiometric optical sensor for heavy metals in aqueous solution

Harrison D. Root, Gregory Thiabaud, Jonathan L. Sessler

《化学科学与工程前沿（英文）》 2020年第14卷第1期页码 19-27 doi: 10.1007/s11705-019-1888-y

摘要： We report here a water-soluble metal cation sensor system based on the as-prepared or reduced form of an expanded porphyrin, texaphyrin. Upon metal complexation, a change in the redox state of the ligand occurs that is accompanied by a color change from red to green. Although long employed for synthesis in organic media, we have now found that this complexation-driven redox behavior may be used to achieve the naked eye detectable colorimetric sensing of several number of less-common metal ions in aqueous media. Exposure to In(III), Hg(II), Cd(II), Mn(II), Bi(III), Co(II), and Pb(II) cations leads to a colorimetric response within 10 min. This process is selective for Hg(II) under conditions of competitive analysis. Furthermore, among the subset of response-producing cations, In(III) proved unique in giving rise to a ratiometric change in the ligand-based fluorescence features, including an overall increase in intensity. The cation selectivity observed in aqueous media stands in contrast to what is seen in organic solvents, where a wide range of texaphyrin metal complexes may be prepared. The formation of metal cation complexes under the present aqueous conditions was confirmed by reversed phase high-performance liquid chromatography, ultra-violet-visible absorption and fluorescence spectroscopies, and high-resolution mass spectrometry.

关键词： texaphyrin fluorescent sensor ion-sensing indium mercury

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Performance of fiber reinforced clayey sand composite

Amin CHEGENIZADEH, Hamid NIKRAZ

《结构与土木工程前沿（英文）》 2012年第6卷第2期页码 147-152 doi: 10.1007/s11709-012-0158-6

摘要： Soils and their related behavior have always been the subject of many studies. Recent researches show some interests in investigation of inclusion of randomly distributed fiber in soil. This study focuses on effect of fiber inclusion on the strength and other parameters of clayey sand composite material. First part of this study is related to effective parameters on strength of the clayey sand composite with using natural fiber and plastic fiber and different fiber contents and length. Triaxial consolidated undrained (CU) tests were carried out to investigate behavior of the composite under different condition. The fiber percentage varied from 0% (for unreinforced samples) to 4% and fiber length varied from 8 to 25 mm. The fiber length and fiber content found to play important rule on the strength of fiber reinforced composite.

关键词： triaxial consolidated undrained (CU) fiber strength